Powder Coating
The process of powder coating is done by first cleaning the part to a dry, bare metal surface, a special electrostatic spray gun with 30,000 to 90,000 volts, is used to apply a thin layer of "plastic" powder onto the surface of the part to be coated. The powder is held onto the part by static electricity. Once coated, the part is oven baked at approximately 400 degrees Fahrenheit. The curing oven melts the dry powder to a "gel state" and then further curing causes this gel to harden into a very tough "plastic" coating. This flowing and fusing of the coating in the final curing oven creates a continuous coating which is very hard and has no porosity.
Powder Coating does not use solvents, there are no toxic chemicals released into the air, thus EPA regulation do not add expense to this process. Also, for about the same cost as professionally applied paint, powder coating offers a superior finish combined with an excellent durability that will extend the life of the part. It is particularly beneficial for parts exposed to harsher conditions such as moisture and chemicals. Powder coating does not fade and is very chip and crack resistant, flexible, and can be applied to all metals.
Why Powder Coating? Powder coatings are one of the most economical, longest-lasting and most color-durable finishes available. Powder coated surfaces resist chipping, scratching, fading and wear better than any other finishes. Virtually any color can be specified with any gloss. In addition, metallic and clear finishes are available. Finally, textured coatings are available from smooth to wrinkled, as well as rough textures to hide surface imperfections.
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Our Approach to Powder Coating
Roadkill Rod & Custom has the technical knowledge and experience to help customers select the best finish for their particular product and
application. Our powder coating process is approved by the Ford Motor Company and we are a Tier 2 supplier to the US government.
Advantages of Powder Coatings
Powder coating is an efficient and economical process that protects bare metal surfaces from damage and corrosion.
- Zero or near zero volatile organic compound (VOC) emissions
- Ability to produce thicker coatings without running or sagging
- Overspray can be recycled, making possible near 100% utilization of coating material
- Less hazardous waste
- Fewer appearance differences between horizontal and vertical coated surfaces
- Ability to produce a wide range of special effects that would be impossible with other coating processes
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What Can Be Coated
Roadkill Rod & Custom can powder coat parts made from a variety of metals, including:
- Aluminum, all alloys including T1 and T2
- Cold Rolled Steel
- Hot-Rolled Steel
- Galvanized Steel
- High-Strength, Low-Alloy Steel
- Stainless Steel
Customer Service
Roadkill Rod & Custom is dedicated to the use of leading edge technologies and manufacturing techniques to produce precision formed components
and assemblies. Our customers can count on us to be responsive, dependable and totally committed.
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See Also:
Tools & Supplies
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